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Author Topic: Double Dose of mods: Grill removal and Zalman NB Sink  (Read 157 times)
BillyElliot
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« on: June 05, 2004, 03:04:18 AM »

Mod 1: Zalman NB Heatsink Upgrade

On Tuesday I was driving to my friend's house from work and decided to stop by Micro Center and pick up the Zalman ZM-NB47J to replace the tiny stock heatsink.  Was putting off this mod until I was bored because of the long downtime by taking everything out so I could take the motherboard out to access the bottom.

A lot of people have complained about the difficulty taking out a shuttle motherboard, but I found it pretty easy if taken the proper steps.  What I did was obviously disconnect everything from the motherboard, but also the front connections on the panel were removed as well.   If you tilt up with care you clear everything perfect and the back ports slip out without removal of the rear panel.  The motherboard is then slid out of the PCI/AGP side of the case with ease.

So with the motherboard removed, I used needlenose pliers to squeeze and the push the plastic tabs holding the stock northbridge sink on.  With some light twisting to losen the thermal gunk, the sink was off.  Use isopropyl alcohol to remove the thermal gunk and the Nforce2 Ultra 400 chip said hello to me and thanked me for fresh air.  I said my good byes as I covered him with a thin layer of Arctic Silver 3.  I used the old heatsink mounts to adjust the Zalman mounts and plopped the sink on with ease.  

Here is the finished product on the board

I am happy with my $7 investment as extra cooling power at no sacrifice to noise levels is always a good thing.


Mod 2: Grill Removal

Since I had my bare chassis sitting there, I figured I might as well dremel out the rear gril to lower temps and make it clean.  Since I didn't feel like dishing out $60 on a Dremel I'll use a handful of times, I decided to make the poor man's Dremel where I went to the store and bought the cutting discs and the bit for them.  I used this in my corded drill and the results were very good.  After I cut out the grill, I used a file to smooth the sharp edges around the hole.   I took a vaccum to the case to get rid of the bits of metal and then did a napkin soaked in alcohol for the large areas, and a q-tip dipped in it for the small areas and front switch circuits.

With everything cleaned up I put back in the motherboard and the pieces went into the case.  To make the install clean, I used an old Thermaltake grill cover which is MUCH less restricting and pleasing to the eye and placed it on the back.  



Here it is up close

the Tt grill did a nice job of looking like it should have been there in the first place.


Computer running
, I still need to get some aluminum pieces to cover up that printer port and wi-fi hole (small price to pay when getting a refurbished shuttle).



What about temps and noise?

I run my Logisys fan at 100% all the time.  It's a 24db fan and by running it at a slower speed it is quieter, but the tone it makes isn't desirable and more annoying so 100% it is.  My Evercool VC-RE is now the loudest thing in my computer which is run at 10% in speedfan.

Temperatures?
Here was my sytem idle temperatures before the mod.

CPU: 49°C
PSU: 46°C
Case: 42°C
HD: 40°C

Idle temps after the mod

Cpu: 46°C
PSU: 44°C
Case: 40°C
HD: 40°C

My full load temps were in the 52-55°C range for the CPU but I have yet to do any full load tests.  I'll be sure to post the after full load CPU temps.  So for a total of $7 for a new heatsink and $5 in poor-man's Dremel parts I did some pleasing mods.    
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BillyElliot
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« Reply #1 on: June 05, 2004, 03:04:18 AM »

Double Dose of mods: Grill removal and Zalman NB Sink
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EDePangher
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« Reply #2 on: June 05, 2004, 03:10:06 AM »

mice mods and i like the old spice. LOL
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BillyElliot
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« Reply #3 on: June 05, 2004, 03:12:26 AM »

Quote

Originally posted by: EDePangher
mice mods and i like the old spice. LOL


Considering Old Spice is awesome!  To many women ask me what cologne I am wearing and they get surprised when I tell them it's just my deodorant and body spray from Old Spice.
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eviltommy
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« Reply #4 on: June 05, 2004, 06:07:47 AM »




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ou7shined
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« Reply #5 on: June 05, 2004, 11:24:41 AM »

Yeah, a lot of folk have posted that it's a bitch to get the mobo in and out. Mine was a breeze to do. Perhaps us folk with '45s have more room for some reason?
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BillyElliot
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« Reply #6 on: June 06, 2004, 02:53:59 PM »

I had to pull my mobo out of my old SN41 and I had no problems with that either.  As you saw in the pictures I even left my RAM in so that wasn't a problem.


I think tonight I'm going to run 3200+ speeds and do a prime95/toast burn to see if it's stable.  It didn't seem to like 200mhz FSB in my SN41 and that's why I got rid of it.
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Muk
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« Reply #7 on: June 06, 2004, 04:45:25 PM »

Good luck!  How much space is there now between the top of the zalman and the bottom of the drive cage would you say?
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eviltommy
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« Reply #8 on: June 06, 2004, 05:08:04 PM »

Quote

Originally posted by: BillyElliot
Quote

Originally posted by: EDePangher
mice mods and i like the old spice. LOL




Considering Old Spice is awesome!  To many women ask me what cologne I am wearing and they get surprised when I tell them it's just my deodorant and body spray from Old Spice.



^^ LIES
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BillyElliot
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« Reply #9 on: June 06, 2004, 07:04:51 PM »

Quote

Originally posted by: Muk
Good luck!  How much space is there now between the top of the zalman and the bottom of the drive cage would you say?



Actually, I never really checked it.  I'm going to restart my computer for an overclock now but I'll take a picture of the NB installed w/ drive bay clearance shown.

Here it is.



P.S. running at 3200+ now, gotta prime it for a while to see how it fares...
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Muk
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« Reply #10 on: June 06, 2004, 10:01:57 PM »

Thanks for that pic.  looks like im going to have to rethink some mods.  I was planning on putting an zalman slim 80mm on the bottom to cool the memory, NB, and hard drive.  I guess I can go with the nb32.  Did you have to remove the plastic clip that holds the IDE cable?
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BillyElliot
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« Reply #11 on: June 07, 2004, 03:39:10 PM »

Quote

Originally posted by: Muk
Thanks for that pic.  looks like im going to have to rethink some mods.  I was planning on putting an zalman slim 80mm on the bottom to cool the memory, NB, and hard drive.  I guess I can go with the nb32.  Did you have to remove the plastic clip that holds the IDE cable?


Plastic clip is still there, you can see it in the picture.  Might be tight but w/ the fan you are blowing top down or down up so you have to set priority on the hard drive or the NB/RAM.  Glad the picture helps out.
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Muk
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« Reply #12 on: June 07, 2004, 05:05:37 PM »

I was going to have it suck up so it would suck air off the nb and mem and blow it on the hard drive.  and then the ice fan would suck out the back.  I think is the best airflow system, since if i had it blowing down that would mess up the airflow in the case
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